Additive manufacturing : advanced materials and design techniques / edited by Pulak Mohan Pandey, Nishant K. Singh, Yashvir Singh.

Format
Book
Language
English
Published/​Created
  • Boca Raton, Florida ; Abingdon, Oxon : CRC Press, [2023]
  • ©2023
Description
1 online resource (221 pages)

Details

Subject(s)
Editor
Series
Mathematical Engineering, Manufacturing, and Management Sciences [More in this series]
Summary note
The text explores the development, use, and effect of additive manufacturing and digital manufacturing technologies for diverse applications. It will serve as an ideal reference text for graduate students and academic researchers in diverse engineering fields including industrial, manufacturing, and materials science.
Bibliographic references
Includes bibliographical references and index.
Source of description
Description based on print version record.
Contents
  • Cover
  • Half Title
  • Series Page
  • Title Page
  • Copyright Page
  • Table of Contents
  • Preface
  • Editors
  • Contributors
  • 1 Effect of process parameters on mechanical properties of additively manufactured metallic systems
  • List of abbreviations and symbols
  • 1.1 Metal additive manufacturing techniques
  • 1.2 Influence of additive manufacturing process parameters
  • 1.3 Effect of processing parameters on mechanical properties
  • 1.3.1 Laser power (P) and scan speed (s)
  • 1.3.2 Hatch spacing (h) and layer thickness (t)
  • 1.3.3 Scan orientation (θ) and test orientation (θʹ)
  • 1.3.4 Deposition depth (H)
  • 1.4 Case study
  • 1.5 Limitation and future scope
  • 1.6 Closure
  • References
  • 2 Parametric study of fused deposition modelling
  • 2.1 Introduction
  • 2.1.1 Additive manufacturing
  • 2.1.2 Fused deposition modelling
  • 2.2 Energy consumption
  • 2.3 Process parameters
  • 2.3.1 Raster width
  • 2.3.2 Raster angle
  • 2.3.3 Layer height
  • 2.3.4 Infill pattern and percentage
  • 2.3.5 Build orientation
  • 2.3.6 Air gap
  • 2.3.7 Extrusion temperature
  • 2.3.8 Build time
  • 2.3.9 Materials in fused deposition modelling
  • 2.3.10 Application
  • 2.4 Post-processing techniques
  • 2.5 Limitations and challenges
  • 2.6 Conclusion and future scope
  • 3 Microstructural and mechanical properties of aluminium metal matrix composites developed by additive manufacturing-A review
  • 3.1 Introduction
  • 3.2 Classifications and fabrication techniques
  • 3.2.1 Powder bed fusion process
  • 3.2.1.1 Selective laser melting
  • 3.2.1.2 Selective laser sintering
  • 3.2.1.3 Electron beam melting
  • 3.3 Effect of process parameter on microstructure and mechanical properties
  • 3.3.1 Microstructure
  • 3.3.2 Mechanical properties
  • 3.4 Advantages and limitations of additive manufacturing
  • 3.5 Applications
  • 3.6 Summary and future scope.
  • 4 In situ process monitoring and control in metal additive manufacturing
  • 4.1 Introduction
  • 4.1.1 Background: In suit monitoring and control in additive manufacturing
  • 4.2 Vision-sensing methods
  • 4.2.1 Inspections of powder deposition
  • 4.2.2 Melt pool observation
  • 4.2.3 Bead geometry inspection using optical imaging
  • 4.3 Thermal sensing methods
  • 4.3.1 Temperature monitoring
  • 4.3.2 Defect detection
  • 4.4 Acoustic sensing methods
  • 4.4.1 Observation and control of the parameters
  • 4.4.2 Defect detection using acoustic emission
  • 4.5 Conclusion
  • 5 Additive manufacturing: Materials, technologies, and applications
  • 5.1 Introduction
  • 5.2 Materials and technologies used in AM
  • 5.2.1 Polymers
  • 5.2.1.1 Fused deposition modelling (FDM) technique
  • 5.2.1.2 Polyjet 3D printing technique
  • 5.2.1.3 Stereolithography (SLA) technique
  • 5.2.1.4 Selective laser sintering (SLS) technique
  • 5.2.2 Ceramics
  • 5.2.2.1 Multi-jet printing
  • 5.2.2.2 Extrusion printing
  • 5.2.2.3 Jet printing
  • 5.3 Recent advancements and possibilities of additive manufacturing technologies for various applications
  • 5.3.1 Application of 3D printing in consumer products
  • 5.3.2 Application of 3D printing in aerospace industry
  • 5.3.3 Application of 3D printing in food industry
  • 5.3.4 Application of 3D printing in biomedical domain
  • 5.3.5 Application of 3D printing in automobile industry
  • 5.4 Limitations and future scope
  • 5.5 Conclusion
  • 6 A case study on the role of additive manufacturing in dentistry
  • 6.1 Introduction
  • 6.1.1 Traditional methods used by the dentists in dental treatment
  • 6.1.1.1 Root canal treatment
  • 6.1.1.2 Dental inserts
  • 6.1.1.3 Orthodontics or dental braces
  • 6.2 Complications/difficulties in conventional dentistry
  • 6.2.1 Hemorrhages
  • 6.2.2 Neurosensory.
  • 6.2.3 Restoration or dental filling
  • 6.2.4 Scaling or dental cleaning
  • 6.3 Uses of stereolithographic models in dentistry
  • 6.3.1 Working concept
  • 6.3.2 Clinical uses of rapid prototyping
  • 6.3.3 Use of rapid prototyping in dentistry
  • 6.3.3.1 Orthodontics
  • 6.3.3.2 Oral medical procedure
  • 6.3.3.3 Implantology
  • 6.3.3.4 Maxillofacial prosthesis
  • 6.4 Diagnostic methods used by the dentists
  • 6.5 Implant design
  • 6.6 Material selection for implant
  • 6.7 Software used
  • 6.8 Cost estimation
  • 6.9 Case study
  • 6.10 Implantation result
  • 6.11 Future scope
  • 7 Role of additive manufacturing in biomedical application
  • 7.1 Introduction
  • 7.2 Classification of the additive manufacturing process
  • 7.3 Biomaterials
  • 7.4 Applications of additive manufacturing biomedical domain
  • 7.4.1 Tissue engineering
  • 7.4.2 Tissue regeneration
  • 7.4.3 Implants
  • 7.4.3.1 Orthopedics
  • 7.4.3.2 Dentistry
  • 7.4.4 Pharmaceuticals
  • 7.4.5 Surgical tools
  • 7.4.6 Operative planning
  • 7.4.7 Implant tissue interface
  • 7.4.8 Personalized protective equipment during COVID 19
  • 7.5 Advantages of additive manufacturing over conventional manufacturing in the biomedical field
  • 7.6 Limitations of additive manufacturing in the biomedical domain
  • 7.6.1 Cost-effective only for low-volume production
  • 7.6.2 Limited material option
  • 7.6.3 Poor mechanical properties
  • 7.6.4 Low-dimensional accuracy
  • 7.7 Mechanical properties of biomedical parts
  • 7.7.1 Tensile and compressive strength
  • 7.7.2 Fracture toughness
  • 7.8 Future aspects
  • 7.9 Conclusion
  • 8 Wire arc additive manufacturing of titanium alloys: A review on properties, challenges, and applications
  • 8.1 Introduction
  • 8.2 Wire arc additive manufacturing techniques
  • 8.2.1 Gas tungsten arc welding process
  • 8.2.2 Gas metal arc welding process.
  • 8.3 Wire arc additive manufacturing of titanium alloys
  • 8.3.1 Titanium alloys fabricated using gas tungsten arc welding-based wire arc additive manufacturing
  • 8.3.1.1 Microstructure analysis
  • 8.3.1.2 Tensile properties analysis
  • 8.3.2 Titanium alloys fabricated using gas tungsten arc welding-based wire arc additive manufacturing
  • 8.3.2.1 Microstructure analysis
  • 8.3.2.2 Tensile properties analysis
  • 8.3.3 Titanium alloys fabricated using cold metal transfer-based wire arc additive manufacturing
  • 8.3.3.1 Microstructure analysis
  • 8.3.3.2 Tensile properties analysis
  • 8.3.4 Challenges during wire arc additive manufacturing process for producing Titanium-alloyed parts
  • 8.3.5 Common defects in titanium alloys produced by wire arc additive manufacturing techniques
  • 8.3.6 Strategies for quality improvement
  • 8.4 Conclusion
  • 9 Advances in additive manufacturing
  • 9.1 Introduction
  • 9.2 Recent developments in additive manufacturing
  • 9.2.1 AM processes
  • 9.2.1.1 Laser beam melting (LBM)
  • 9.2.1.2 Electron beam melting (EBM)
  • 9.2.1.3 Laser metal deposition (LMD)
  • 9.2.2 Microstructure and properties
  • 9.2.2.1 Microstructure of laser beam melting
  • 9.2.2.2 Microstructure of electron beam melting
  • 9.2.2.3 Microstructure laser metal deposition
  • 9.3 Application of artificial intelligence in additive manufacturing
  • 9.3.1 Printability
  • 9.3.2 Efficiency in pre-fabrication
  • 9.3.3 Service-oriented architecture (SOA)
  • 9.3.4 Defect classification
  • 9.3.4.1 Types of defects
  • 9.3.4.2 Product inspection by using artificial neuralnet works
  • 9.3.4.3 Real-time build control
  • 9.3.4.4 Predictive maintenance
  • 9.3.5 Waste reduction
  • 9.3.6 Reducing energy consumption
  • 9.4 Applications of additive manufacturing
  • 9.4.1 Surgical implants
  • 9.4.2 Sensors
  • 9.4.3 Topology optimization
  • 9.5 Future directions.
  • 10 Additive manufacturing of polymer-based functionally graded materials
  • 10.1 Introduction
  • 10.1.1 Homogeneous composition
  • 10.1.2 Heterogeneous composition
  • 10.2 Additive manufacturing techniques for functionally graded materials object
  • 10.2.1 VAT photopolymerization
  • 10.2.2 Material extrusion process
  • 10.2.3 Powder bed fusion process
  • 10.2.4 Material jetting process
  • 10.3 Conclusion and future direction
  • 11 Processing techniques, principles, and applications of additive manufacturing
  • List of abbreviations
  • 11.1 Introduction
  • 11.1.1 Principle of additive manufacturing
  • 11.1.2 Advantages and limitations of additive manufacturing
  • 11.1.3 Additive manufacturing development from novelty to mainstream manufacturing
  • 11.2 Classification of additive manufacturing
  • 11.2.1 Directed energy deposition (DED)
  • 11.2.2 Material jetting
  • 11.2.3 Material extrusion
  • 11.2.4 Powder bed fusion
  • 11.2.4.1 Direct metal laser sintering (DMLS)
  • 11.2.4.2 Electron beam melting (EBM)
  • 11.2.5 Powder jetting
  • 11.2.6 Vat polymerization
  • 11.2.7 Sheet lamination
  • 11.3 Application of additive manufacturing
  • 11.3.1 Medical
  • 11.3.2 Energy
  • 11.3.3 Transportation
  • 11.3.3.1 Automotive sector
  • 11.3.3.2 Aerospace/aviation sector
  • 11.4 Development of additive manufacturing
  • 11.4.1 Build process
  • 11.4.2 Part validation
  • 11.4.3 Conduct virtual prototype testing
  • 11.5 Summary and future work of additive manufacturing
  • 11.6 Funding declaration
  • Index.
ISBN
  • 1-00-325839-5
  • 1-000-83501-4
  • 1-003-25839-5
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