Details

Subject(s)

• Information technology—Management [Browse]
• Automation—Management [Browse]

Author

• Sen, Sunit Kumar [Browse]

Summary note

The book begins with an overview of automation history and followed by chapters on PLC, DCS, and SCADA -describing how such technologies have become synonymous in process instrumentation and control. The book then introduces the niche of Fieldbuses in process industries. It then goes on to discuss wireless communication in the automation sector and its applications in the industrial arena. The book also discusses theall-pervading IoT and its industrial cousin,IIoT, which is finding increasing applications in process automation and control domain. The last chapter introduces OPC technology which has strongly emerged as a defacto standard for interoperable data exchange between multi-vendor software applications and bridges the divide between heterogeneous automation worlds in a very effective way. Key features: Presents an overall industrial automation scenario as it evolved over the years Discusses the already established PLC, DCS, and SCADA in a thorough and lucid manner and their recent advancements Provides an insight into today's industrial automation field Reviews Fieldbus communication and WSNs in the context of industrial communication Explores IIoT in process automation and control fields Introduces OPC which has already carved out a niche among industrial communication technologies with its seamless connectivity in a heterogeneous automation world Dr. Chanchal Dey is Associate Professor in the Department of Applied Physics, Instrumentation Engineering Section, University of Calcutta. He is a reviewer of IEEE, Elsevier, Springer, Acta Press, Sage, and Taylor & Francis Publishers. He has more than 80 papers in international journals and conference publications. His research interests include intelligent process control using conventional, fuzzy, and neuro-fuzzy techniques. Dr. Sunit Kumar Sen is an ex-professor, Department of Applied Physics, Instrumentation Engineering Section, University of Calcutta. He was a coordinator of two projects sponsored by AICTE and UGC, Government of India. He has published around70 papers in international and national journals and conferences and has published three books - the last one was published by CRC Press in 2014. He is a reviewer of Measurement, Elsevier. His field of interest is new designs of ADCs and DACs.

Bibliographic references

Includes bibliographical references and index.

Source of description

Description based on print version record.

Contents

• Cover
• Half Title
• Title Page
• Copyright Page
• Contents
• Preface
• Acknowledgements
• About the Authors
• Chapter 1: Industrial Process Automation
• 1.1. Definition of Process
• 1.2. Meaning of Automation and Control
• 1.3. Necessity and Evolution of Automation
• 1.4. Role of Automation in Process Industry
• 1.5. Architecture of Industrial Automation Network
• 1.6. Types of Automation Systems
• 1.7. Role of Information Technology in Process Automation
• 1.8. Process Automation with Smart and Intelligent Instruments
• 1.9. Challenges of Process Automation
• 1.10. Industry 1.0 to Industry 4.0
• Chapter 2: Programmable Logic Controller (PLC)
• 2.1. Basics of PLC
• 2.1.1. Invention of PLC
• 2.1.2. Sustainability of PLC
• 2.1.3. Definition of PLC
• 2.1.4. Classifications of PLCs
• 2.1.5. Role of PLC in Process Automation
• 2.1.6. Features of a PLC
• 2.1.7. I/O Devices of PLC
• 2.1.8. PLC Programming Devices
• 2.1.9. PLC Selection Criteria
• 2.1.10. Major PLC Vendors and their Products
• 2.1.10.1. Top Five PLC Vendors
• 2.2. Design and Operation of PLC
• 2.2.1. Architecture of PLC
• 2.2.2. Central Control Unit of PLC
• 2.2.3. Functional Modes of PLC
• 2.2.4. PLC Program Structure and Execution
• 2.2.5. Programming Devices for PLC
• 2.2.6. Selection of I/O Modules for PLC - Sourcing and Sinking
• 2.3. PLC Programming Tools
• 2.3.1. Programming Languages
• 2.3.2. IEC 61131-3 Structuring Resources
• 2.3.3. Ladder Diagram
• 2.3.4. Variables and Data Types
• 2.3.5. Register
• 2.3.6. Timer
• 2.3.6.1. On Delay Timer
• 2.3.6.2. Off Delay Timer
• 2.3.6.3. Pulse Timer
• 2.3.7. Counter
• 2.3.7.1. Up Counter
• 2.3.7.2. Down Counter
• 2.3.7.3. Up-Down Counter
• 2.3.8. Arithmetic Function
• 2.3.8.1. Addition (ADD)
• 2.3.8.2. Subtraction (SUB)
• 2.3.8.3. Division (DIV)
• 2.3.8.4. Square Root (SQRT).
• 2.4. Advanced PLC Functions
• 2.4.1. Data Handling Functions
• 2.4.1.1. MOVE (MV)
• 2.4.1.2. BLOCK TRANSFER (BT)
• 2.4.1.3. TABLE AND REGISTER MOVE
• 2.4.2. Matrix Functions
• 2.4.3. Analog Signal Handling
• 2.4.4. PID Control with PLC
• 2.4.5. Digital Bit Function
• 2.4.6. Shift Register Function
• 2.4.7. Sequence Function
• 2.4.8. Function Chart to IEC 60848
• 2.5. PLC Communication
• 2.5.1. Necessity for PLC Communication
• 2.5.2. Data Transmission Formats
• 2.5.3. Communication with Field Instruments
• 2.5.4. PLC Protocols
• 2.5.5. PLC Networking and Interfacing
• 2.5.5.1. Remote I/O Systems
• 2.5.5.2. Peer-to-Peer Networks
• 2.5.5.3. Host Computer Links
• 2.5.5.4. Access, Protocol, and Modulation Functions of LANs
• 2.5.5.5. Network Transmission Interfaces
• 2.6. Selection and Commissioning of PLC
• 2.6.1. PLC Selection Criteria
• 2.6.2. Vendor Selection
• 2.6.3. PLC Commissioning
• 2.6.4. PLC Auxiliary Functions
• 2.6.5. Maintenance of PLC
• 2.6.6. Operational Safety of PLC
• 2.7. Future of PLC
• 2.7.1. PLC-Based Automation
• 2.7.2. PLC and Programmable Automation Controller
• 2.7.3. Unified Human-Machine Interface
• 2.7.4. Plug and Play Solution
• 2.7.5. Wireless Link of PLC
• 2.7.6. Enterprise Resource Planning with PLC
• 2.7.7. Industrial Internet of Things and PLC
• Chapter 3: Distributed Control System (DCS)
• 3.1. Computers in Process Automation
• 3.1.1. Role of Computers in Process Automation
• 3.1.2. Architecture of Computer-Based Industrial Automation System
• 3.1.3. Hardware and Software Configuration
• 3.1.4. Standardization of Software
• 3.1.5. Process Simulation
• 3.1.6. Real-Time System Requirements
• 3.2. Process Automation Network
• 3.2.1. Process Automation Networking - Communication Hierarchy
• 3.2.2. Benefits and Features of Industrial Automation Network.
• 3.2.3. Components of Industrial Networks and Topologies
• 3.2.4. Communication Modes
• 3.2.5. Media Access Control Mechanisms
• 3.2.5.1. Master-Slave Mode
• 3.2.5.2. Token Passing
• 3.2.5.3. Carrier Sense Multiple Access with Collision Detection
• 3.2.6. Protocols in Process Automation
• 3.3. PC-Based Control Loop
• 3.3.1. Elements of PC-Based Control Loop
• 3.3.2. Sampling of Process Data
• 3.3.3. Digital PID Control Algorithm - Positional and Velocity Forms
• 3.3.4. Advantages and Limitations of Digital PID Control
• 3.3.5. Direct Digital Control
• 3.3.6. Computer Supervisory Control
• 3.4. Distributed Control System
• 3.4.1. History and Overview of DCS
• 3.4.2. Centralized versus Distributed Control
• 3.4.3. Configuration and Specification of DCS
• 3.4.4. DCS-Based Process Loop Designing
• 3.4.5. Reliability of DCS-Based Automation Network
• 3.4.6. DCS Vendors and Package Cost Estimation
• 3.5. Hardware Units of DCS
• 3.5.1. Operator Station - Human-Machine Interface
• 3.5.2. Operator Keyboard and Interacting Tools
• 3.5.3. Field Control Station and Node Formation
• 3.5.4. Configuration of Field Control Station
• 3.5.5. Analog and Digital Input-Output Cards
• 3.5.6. Processor Modules
• 3.5.7. Power Supply Module
• 3.6. Communications in DCS Architecture
• 3.6.1. Field Cabling and Junction Box
• 3.6.2. Multiplexing and Signal Cable
• 3.6.3. Safety Barrier
• 3.6.4. Extension and Compensating Cabling
• 3.6.5. Fabricated Cabling for Various Input-Output Cards
• 3.6.6. Backplane Bus
• 3.6.7. Data Highway and Repeaters
• 3.6.8. Ethernet for Management Information System
• 3.7. Software Packages of DCS
• 3.7.1. Concept of Display Panels
• 3.7.2. Overview Display Panel
• 3.7.3. Control Group Display Panel
• 3.7.4. Graphic Display Panel
• 3.7.5. Trend Display Panel
• 3.7.6. Tuning Display Panel.
• 3.7.7. Alarm Display Panel
• 3.7.8. Operator Guide Panel
• 3.7.9. Instrument Faceplate
• 3.8. Operation, Monitoring, Control, and Data Acquisition in DCS
• 3.8.1. Operation and Monitoring Functions
• 3.8.2. System Maintenance Function
• 3.8.3. Continuous Control Loop
• 3.8.4. Sequential Control Loop
• 3.8.5. Batch Control and Recipe Handling
• 3.8.6. Trend Definition Function
• 3.8.7. Alarm Definition and Management Function
• 3.9. Integration of DCS with PLC and SCADA
• 3.9.1. Challenges with DCS
• 3.9.2. System Integration and Its Benefits
• 3.9.3. Integration of PLC with DCS
• 3.9.4. Integration of DCS with SCADA
• 3.9.5. Remote Access of Process Data
• 3.9.6. Safety and Security of Integrated System
• 3.9.7. Future Trends in Process Automation
• Chapter 4: Supervisory Control and Data Acquisition (SCADA)
• 4.1. Introduction
• 4.2. Scada Basics
• 4.2.1. Different SCADA System Topologies
• 4.3. Evolution of SCADA
• 4.4. SCADA Architecture
• 4.4.1. First Generation: Monolithic
• 4.4.2. Second Generation: Distributed
• 4.4.3. Third Generation: Networked
• 4.4.4. Fourth Generation: Internet of Things
• 4.4.5. Differences Between Different Generations
• 4.5. Functions of SCADA
• 4.5.1. Data Acquisition
• 4.5.2. Data Communication
• 4.5.2.1. Message-Based Polling Mode
• 4.5.2.2. Standard Polling Mode
• 4.5.2.3. Polled Report-by-Exception
• 4.5.3. Data Presentation
• 4.5.4. Control
• 4.6. Elements of SCADA
• 4.6.1. MTU (Master Terminal Unit)
• 4.6.2. RTU (Remote Terminal Unit)
• 4.6.2.1. Topology
• 4.6.2.2. RTU Requisites
• 4.6.2.3. RTU Hardware and Functionality
• 4.6.2.4. RTU Software Functions
• 4.6.2.5. Operation of RTU
• 4.6.3. Field Data Devices and Interfacing
• 4.6.4. Human-Machine Interface (HMI), Human-Computer Interface, (HCI) or Man-Machine Interface (MMI)
• 4.6.5. Programmable Logic Controller.
• 4.6.6. Data Historian
• 4.6.7. Alarm Handling
• 4.7. SCADA, DCS, and PLC: A Comparison
• 4.8. SCADA Communication Protocols
• 4.8.1. Enhanced Performance Architecture
• 4.8.2. The IEC 60870-5 Series and IEC 60870-5-101 (101 or T101)
• 4.8.2.1. Balanced and Unbalanced Transmission Modes
• 4.8.3. DNP
• 4.8.3.1. Features of DNP
• 4.8.3.2. Pseudo Transport Layer
• 4.8.3.3. DNP3 Client Server Setupp
• 4.8.3.4. Different System Architectures Used with DNP3
• 4.8.4. SCADA Software and their Key Features
• 4.8.5. Network Components
• 4.9. Tag and its Various Types
• 4.10. Transmission
• 4.10.1. Twisted Pair Metallic Cable
• 4.10.2. Coaxial Metallic Cable
• 4.10.3. Fiber-Optic Cable
• 4.10.4. Power Line Carrier
• 4.10.5. Satellites
• 4.10.6. Leased Telephone Lines
• 4.10.7. Very High-Frequency Radio
• 4.10.8. Ultra High-Frequency Radio
• 4.10.9. Microwave Radio
• 4.11. SCADA Security: Threats, Vulnerabilities, and Consequences
• 4.11.1. Attacks against SCADA
• 4.11.2. Risks Involved in SCADA Security
• 4.11.2.1. Difficulty in Using Standard Intrusion Detection Technique
• 4.11.2.2. Loose or Rogue Connection
• 4.11.2.3. Protocols with Lack of Authentication
• 4.11.3. SCADA Security Strategy
• 4.11.3.1. Operating System
• 4.12. SCADA Standards Organizations
• 4.12.1. The Institute of Electrical and Electronics Engineers
• 4.12.2. American National Standards Institute
• 4.12.3. Electric Power Research Institute
• 4.12.4. International Electrotechnical Commission
• 4.12.5. DNP3 Users Group
• 4.13. Application Areas of SCADA
• 4.14. SCADA and IIoT
• Chapter 5: Fieldbus
• 5.1. What is Fieldbus
• 5.2. Evolution of Fieldbus
• 5.3. Types
• 5.4. Comparison with Previous Systems
• 5.5. Topology
• 5.6. Benefits
• 5.7. Foundation Fieldbus: Introduction
• 5.7.1. Features
• 5.7.2. Architecture.
• 5.7.3. Comparison with OSI Model.

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ISBN

• 1-000-06876-5
• 0-429-29934-6
• 1-000-06878-1

OCLC

1156371268

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